How we turned a client’s vision into a retail-ready cardboard display stand—on time, on budget, and built to last.
A leading stationery brand needed a custom floor-standing display for their new kids' product line. Key requirements included:
Eye-catching design: Kid-friendly aesthetics to stand out in busy shops.
Functional shelving: 3-tier curved shelves to hold notebooks, pens, and stickers securely.
Sustainability: 100% recyclable materials to align with eco-friendly goals.
Logistics efficiency: Flat-pack, tool-free assembly for easy shipping and setup.
With a tight 20-day production deadline, the client needed a partner capable of handling end-to-end design, prototyping, and manufacturing.
Our engineering and design teams collaborated to create a display that checked every box:
Material: FSC-certified B-flute corrugated cardboard (lightweight yet durable, supporting up to 10kg per shelf).
Design: Vibrant car-themed header board, curved shelves to prevent product slipping, and a reinforced back panel for stability.
Sustainability: 100% recyclable structure using water-based inks for eco-friendly printing.
Efficiency: Flat-pack design reduced shipping volume by 35% and allows assembly in under 2 minutes.
1. Design & Prototyping (Days 1–4)
We delivered 3D renderings within 48 hours, incorporating the client’s artwork. A functional prototype was built in 3 days to test load capacity and assembly ease. The client signed off after confirming the curved shelves perfectly showcased their products.
2. Production & Quality Control (Days 5–18)
Our factory utilized automated die-cutting and high-speed digital printing to produce 1,000 units. Every display underwent a load test and visual inspection to meet ISO 9001 standards. We completed production 2 days ahead of schedule.
3. Shipping & Logistics (Days 19–20)
Flat-packed displays were nested into shipping containers, cutting freight costs by 25%. We provided multilingual assembly instructions and a video tutorial to ensure smooth setup for retail partners.
