Custom Cardboard Pallet Displays

China-based manufacturer specializing in high-impact corrugated cardboard pallet displays for retail environments. Kingwin Paper produces heavy-duty, eco-friendly pallet displays that ship strong, assemble fast, and showcase products cleanly at scale—supported by engineering guidance, export-ready packing, and consistent quality for multi-store rollouts. FSC-certified and engineered for Costco, Sam’s Club, and global retail programs, with load capacity up to 100kg.

  • Retail-ready: Stable, replenishable, store-friendly
  • Program scale: Consistent output for rollouts
  • Cost efficient: High impact without heavy materials
Custom Cardboard Pallet Displays

Designed for Pallet Programs and High-Volume Promotions

Build a display that merchandisers can deploy quickly, keep stocked, and remove cleanly after the campaign.

Mass retail aisles
Full and half pallet builds for seasonal and feature zones.
Club and warehouse
High-load structures with reinforced corners and bases.
Launch campaigns
Eye-catching graphics with fast rollout consistency.
Ship-ready displays
Optimize packing to reduce damages and handling time.

Why Choose Pallet Displays

Strategic advantages for high-impact retail marketing

Maximum Visual Impact

Pallet displays create a commanding retail presence that stands out in high-traffic areas. Large-format graphics visible from across the store drive customer engagement and significantly increase brand awareness.

Proven Sales Boost

Retailers report 200-400% sales increases compared to standard shelf placement. Pallet displays position products at optimal eye level while encouraging bulk purchases through impressive product presentation.

High Product Capacity

Full pallet displays hold substantial inventory, reducing restocking frequency and labor costs. Quarter and half pallet options provide flexibility for different retail environments and product volumes.

Retailer Preferred

Pallet displays simplify logistics for retailers by combining product and display in one shipment. Pre-filled options eliminate store labor for setup, increasing retailer acceptance rates significantly.

Cost-Effective Marketing

Lower per-unit cost than permanent fixtures with higher ROI. Temporary nature allows frequent updates for new campaigns without major investment, keeping your marketing fresh and relevant.

Strategic Positioning

Position displays in high-traffic zones like store entrances, main aisles, and seasonal areas. Create impressive product presentations that naturally draw customers and encourage exploration.

Elevate Your Retail Game with Kingwin Paper

Your Trusted Manufacturing Partner in China

At Kingwin Paper, we specialize in designing, manufacturing, and distributing custom corrugated cardboard floor displays for global retail environments. Based in Shenzhen, China, we offer global clients factory-direct pricing without compromising on quality.

Our displays are designed to position your products at eye level with vivid, custom-designed imagery that attracts and retains customer interest. Whether you need a simple bin or a complex structural masterpiece, our engineering team brings your vision to life.

Kingwin factory production line

Factory Strength & Capabilities

As a leading manufacturer based in Shenzhen, China, we provide integrated design, manufacturing, and distribution services, delivering high-quality custom solutions for retail environments.

One-Stop Manufacturing

Located in Shenzhen, we handle everything under one roof: Prototyping, design, printing, manufacturing, and distribution. No outsourcing means better quality control and lower costs.

Advanced Printing Tech

We invest in direct-to-corrugate High Speed Digital Printing, alongside traditional Lithography and Flexography. This allows for vibrant graphics, shorter lead times, and cost-effective short runs.

Structural Engineering

Our experienced design team turns your doodles into reality. We ensure your displays are "Retailer Compliant", meeting strict guidelines for size, weight, and durability for major retail chains.

Eco-Friendly Choice

Sustainability is key. Our displays are made from 100% recyclable corrugated cardboard containing 60% to 95% post-consumer waste.

Fulfillment Services

We offer flexible packing options: flat packed, pre-assembled, or pre-filled with your products (co-packing) to save you time and labor at the retail level.

Global Export

With years of export experience, we understand international logistics. We ensure your custom displays arrive safely and on time, anywhere in the world.

Kingwin Straightforward 5-Step Process

From concept to completion, we guide you every step of the way

01
Consultation

We understand your vision and retail requirements.

02
Design

Structural design and 3D rendering for approval.

03
Prototyping

White sample for structure & print proof for color.

04
Manufacturing

High-quality production in our Shenzhen factory.

05
Distribution

Assembly, packing, and global shipping.

How we reduce program risk
A practical approach for procurement and merchandising execution.
Step 1: Confirm constraints
Pallet size, store handling, product weight, facing, and replenishment.
Step 2: Propose structure & materials
Select flute grade, reinforcements, and locking design to meet load targets.
Step 3: Validate with samples
Assembly check, fit check, print sign-off, and packing simulation.
Step 4: Control production and packing
In-process checks and packing SOPs to keep outputs consistent.
Dieline support Kitting guidance Palletizing plan

Technical Specifications

Detailed capabilities and standards

Standard Pallet Sizes

Full: 48"×40" (1219×1016mm) | Half: 24"×40" or 48"×20" | Quarter: 24"×20"
Custom dimensions available to meet specific requirements

Height Capacity

Standard: 48"-72" (1219-1829mm)
Custom heights available up to 96" (2438mm) with structural reinforcement

Load Capacity

Quarter Pallet: Up to 150kg | Half Pallet: Up to 300kg | Full Pallet: Up to 500kg
Load tested and certified for safety compliance

Board Grades Available

B-Flute (3mm), C-Flute (4mm), BC-Flute (double wall 7mm)
125# to 275# test strength options for different load requirements

Printing Methods

Lithography: Highest quality, 150+ LPI
Flexography: Cost-effective, durable
Digital: No plates, full CMYK, variable data capable

Finishing Options

Aqueous coating, UV coating, lamination (gloss/matte), spot UV, embossing, die-cutting (standard/laser), perforations, scoring for assembly

Assembly Options

Flat-pack (most economical), Pre-assembled (ready to fill), Pre-filled (ship to store), Tool-free assembly designs available

Compliance Standards

FSC certified materials, Retailer-specific standards (Walmart, Target, Costco, etc.)

Materials, Testing Mindset, and Quality Controls

Pallet displays succeed when structure, board grade, printing, and packing work together.

Corrugated options
Strength
B flute, C flute, BC double-wall, and reinforced combinations for higher load targets.

Honeycomb inserts and corner posts for heavy products
Moisture-resistant coatings where environment requires
Anti-slip surfaces for better pallet stability
Print & finishes
Shelf impact
Color control with protective finishes to reduce rub and improve in-store appearance.

Matte/gloss lamination or varnish options
Spot UV or highlight finishes for premium look
Barcode and regulatory label placement planning
QC focus areas
Consistency
A disciplined checklist helps ensure every unit assembles right and ships safely.

Board grade verification and die-cut accuracy
Print appearance checks and color tolerance alignment
Packing integrity checks to reduce transit damage
Common retailer-ready considerations
Assembly time and tools
Footprint and pallet interfaces
Replenishment access
Edge protection and safety
Transit vibration and stacking
Waste and recycling goals
Certifications & audits (as required)
Requirements vary by market and retailer. We can align materials and documentation to your checklist.
FSC material options Quality system documentation Material/ink declarations Third-party audits support

Frequently Asked Questions

Common questions about pallet display manufacturing

For lithography or flexography printing, MOQs typically depends on size and complexity. For market testing or specialized regional campaigns, we can discuss options for smaller quantities, though per-unit costs increase due to fixed setup expenses. Contact our sales team to find the optimal solution for your specific volume requirements.

Standard lead time is 10-25 business days from approved artwork and prototype to shipment. This timeline includes final design approval, production, quality inspection, and packing. Larger orders or complex structural designs may require additional time. We recommend placing orders 4-6 weeks before your desired retail date to accommodate shipping time and store setup. Rush production is available with additional fees for time-sensitive campaigns.

Yes, we offer comprehensive fulfillment services. We can pre-assemble displays, pack them with your products, and ship directly to retail locations. This turnkey solution eliminates retailer labor costs and ensures consistent presentation across all stores. We work with both domestic and international logistics partners to efficiently deliver to any location. Our Shenzhen facility's strategic port location ensures cost-effective international shipping.

Absolutely. Our in-house structural engineering team specializes in pallet display design. We provide free design consultation and structural design services. Our engineers consider product weight, dimensions, stacking requirements, and retailer specifications to create displays that are both visually impressive and structurally sound. Graphic design services are available, you can provide your own artwork meeting our specifications.

Yes, we strongly recommend prototyping. We provide structural prototypes, allowing you to verify dimensions, test product fit, evaluate stability, and practice assembly procedures. Full-color printed prototypes are available to ensure graphics meet your expectations.

Load capacity depends on design and materials. Quarter pallet displays typically support up to 150kg, half pallets up to 300kg, and full pallets up to 500kg when properly engineered. We use appropriate board grades and structural reinforcement based on your product weight. All designs undergo load testing to verify safety and stability. Double-wall corrugated construction provides maximum strength for heavy products. Our engineering team will recommend the optimal specifications for your specific requirements.

Yes, we have extensive experience with requirements from Walmart, Target, Costco, Kroger, and other major chains globally. We maintain current specifications including dimensional restrictions, structural certifications, safety standards, and material requirements. We can arrange third-party testing and certification when required. Our team stays updated on evolving retailer guidelines to ensure smooth approval processes. We've successfully placed thousands of displays in major retail chains worldwide.

The optimal method depends on quantity and quality requirements. Digital printing works best for runs under 1,000 units, eliminates plate costs, and allows variable data printing. Flexography is cost-effective for medium to large quantities with good print quality and durability. Lithography delivers the highest quality with exceptional color reproduction and detail, ideal for premium brands and large runs. Our team will recommend the best method based on your specific needs, budget, and timeline.

Pallet displays ship in three configurations: Flat-pack (most economical, requires assembly at destination), Pre-assembled (ready to fill with products, moderate shipping cost), or Pre-filled (complete with products, highest shipping cost but zero retailer labor). Flat-pack shipping reduces freight costs by up to 70% compared to pre-assembled. We provide detailed assembly instructions and can supply assembly videos. Our packaging ensures displays arrive undamaged and ready for setup.

Yes, sustainability is core to our operations. All our corrugated cardboard is 100% recyclable and contains 60-95% post-consumer recycled content.

Yes, when designed correctly. We select flute grade and add reinforcements (double-wall corrugated, honeycomb inserts, corner posts, locking joints) based on your target load, handling, and expected in-store duration.

Standard cardboard is not waterproof, but we can apply a glossy PP lamination or use water-resistant varnishes for moisture protection.

Pallet Display Knowledge Center

Expert insights for successful retail campaigns

Maximizing Pallet Display ROI

Successful pallet displays combine strategic placement with compelling design. Position displays at store entrances or main aisle intersections where foot traffic is highest. Studies show displays in these locations generate 3-4 times more sales than standard shelf placement. Time campaigns with seasonal peaks, product launches, or promotional periods when customer purchase intent is highest. The temporary nature of cardboard displays allows brands to refresh messaging frequently, maintaining customer interest throughout extended campaigns.

Structural Design Considerations

Proper structural design is critical for pallet display success. Weight distribution must be carefully calculated to prevent tipping or collapse. Bottom-heavy designs with reinforced bases provide optimal stability. Consider product dimensions and weight when specifying board grade. Heavier products require double-wall corrugated board, while lighter items work well with single-wall. Our engineering team uses computer-aided stress testing to validate designs before production, ensuring displays safely support products throughout their retail life while maintaining visual appeal.

Understanding Corrugated Board Grades

Corrugated cardboard strength varies significantly by grade and construction. B-flute offers excellent printing surface with moderate strength, ideal for lighter products. C-flute provides superior cushioning and stacking strength for medium-weight items. BC-flute double-wall construction delivers maximum strength for heavy products up to 500kg. Board test ratings indicate compression strength. A 200# test board withstands 200 pounds per square inch before failure. Our team recommends appropriate grades based on your specific product weight and stacking requirements.

Retailer Compliance Requirements

Major retailers maintain specific requirements for in-store displays. Walmart requires displays under 72" height with specific structural certifications. Target specifies maximum footprints based on store format. Costco requires pallet displays ship pre-filled with products. Many retailers mandate flame-retardant treatments for safety compliance. Understanding these requirements before design prevents costly rejections. Kingwin Paper maintains current specifications for major retail chains globally, ensuring your displays meet all requirements and gain retailer approval efficiently.

Sustainability Advantages

Cardboard pallet displays offer significant environmental benefits over permanent fixtures. Corrugated cardboard contains 60-95% post-consumer recycled content and is 100% recyclable at end of life. This circular approach minimizes environmental impact while meeting retailer sustainability requirements. FSC certification provides third-party verification of responsible forestry practices. The temporary nature of cardboard displays for seasonal campaigns reduces overall material consumption compared to permanent fixtures that become obsolete when campaigns change. Many retailers actively seek sustainable display solutions.

Design Best Practices

Effective pallet display design balances visual impact with structural requirements. Use high-contrast colors and large typography visible from 20+ feet away. Graphics should communicate key messages within 3 seconds as customers pass by. Include clear product information and pricing at multiple viewing angles. Header cards extending above typical sightlines increase visibility across the store. Consider shopper behavior patterns. Customers approach from multiple directions, so design graphics for 360-degree visibility. Work with experienced designers who understand both graphic design and structural engineering for optimal results.

Get a Custom Quote for Your Solution

Why not get in touch today.

Copyright © 2010 - 2026 · Kingwin Paper

Privacy Policy Terms of Use